Mercury 75 US 80 EU Four Stroke EFI Service Repair Manual

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Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your Subaru. Read and print pages directly from the CD, or copy the entire manual to your hard drive.

Covers 687 Pages

Models Covered :

Mercury 75 US

Mercury 80 EU




Manual Covers :


Master Specifications :
Table of Contents
General Specifications
Fuel System Specifications
Ignition Specifications
Charging and Starting Specifications
Cylinder Block/Crankcase Specifications
Cylinder Head Specifications
Oil System Specifications
Mid-Section Specifications
Power Trim Specifications
Gear Housing Specifications
Hydraulic Steering Specifications
75 80 EU EFI Four Stroke Propeller Information Chart
90 100 EU EFI Four Stroke Propeller Information Chart
115 EFI Four Stroke Propeller Information Chart
Maintenance :
EPA Emissions
Inspection and Maintenance Schedule
Corrosion Control Anode
Battery Inspection
Alternator Drive Belt Inspection
Flushing the Cooling System
Top Cowl Removal and Installation
Flywheel Cover Removal and Installation
Cleaning Care for Top and Bottom Cowls
Cleaning Care for the Powerhead
Air Filter
Fuel System
Checking Power Trim Fluid
Checking Engine Oil Level
Changing Engine Oil
Spark Plug Inspection and Replacement
Fuse Replacement
Propeller Replacement
Lubrication Points
Gearcase Lubrication
Storage
General Information :
Serial Number Location
Powerhead Front View
Powerhead Starboard View
Powerhead Port View
Powerhead Aft View
Conditions Affecting Performance
Following Complete Engine Submersion
Fuel and Oil
Warning System
Power Trim and Tilt
Compression Check
Cylinder Leakage Testing
Painting Procedures
Decal Removal
Decal Application
Outboard Motor Installation :
Important Information
Boat Horsepower Capacity
Start in Gear Protection
Selecting Accessories for your Outboard
Fuel Tanks
Filling the Fuel System
Installation Specifications
Lifting Outboard
Steering Cable- Starboard Side Routed Cable
Steering Link Rod Fasteners
Determining Recommended Outboard Mounting
Height
Drilling Outboard Mounting Holes
Fastening the Outboard to the Transom
Electrical, Fuel Hose, and Control Cables
Trim in Pin
Ignition :
Ignition Specifications
Electrical Components
Electrical Plate Components
Cylinder Head and Camshaft Components
Integrated Air Fuel Module Components
Troubleshooting without a Computer Diagnostic System
Troubleshooting with a Computer Diagnostic System
Troubleshooting Guide
Flywheel
Electronic Control Module
Wire Color Code Abbreviations
Main Power Rely
Ignition Pencil Coil
Crankshaft Position Sensor
Camshaft Position Sensor
Throttle Position Sensor
Cylinder Block Coolant Temperature Sensor
Manifold Absolute Pressure Sensor
Manifold Intake Air Temperature Sensor
Oil Pressure Sensor
Charging and Starting System :
Charging and Starting Specifications
Alternator/Starboard Cylinder Block Components
Electrical Components
Electrical Plate Components
Starter Motor
Battery
Wire Harness Replacement
Alternator System
Starter System
Timing, Synchronizing and Adjusting :
Ignition Specifications
Idle Timing Adjustment
Maximum Timing Adjustment
Throttle Cable Adjustment
Theory of Operation :
Air Induction System
Fuel Injection System
Air Induction and Fuel Injection System
Troubleshooting and Diagnostics :
Fuel System Specifications
Troubleshooting with the Computer Diagnostic System
Troubleshooting without a Computer Diagnostic System
Guardian Protection System
Fuel System Component Troubleshooting and Diagnostics
Fuel System :
Fuel System Specifications
Fuel System Module Components
Integrated Air Fuel Module
Integrated Air Fuel Module Components
Fuel System Moduel Mount Components
Fuel System Module Mount Components
Fuel System Module Hoses
Throttle Position Sensor Removal and Installation
Idle Air Control Removal and Installation
Vent Canister Purge Valve Removal and Installation
Vent Canister Switch Removal and Installation
Fuel Rail
Intake Manifold
Fuel System Module
Emissions :
Exhaust Emission Standards
Outboard Hydrocarbon Emissions Reduction
Manufacturers Certification Label
Service Replacement EPA Decal
Powerhead :
Cylinder Block/Crankcase Specifications
Cylinder Block Components
Crankshaft, Piston and Connecting Rod Components
Lower Cowl Removal
Powerhead Removal
Removing Powerhead Components
Powerhead Disassembly
Cleaning, Inspection and Repair
Powerhead Reassembly
Installing Powerhead Components
Powerhead Installation
Lower Cowl Installation
Engine Break-in Procedure
Cylinder Head :
Cylinder Head Specifications
Cylinder Head and Camshaft Components
Cylinder Head Disassembly
Cleaning/Inspection/Repair
Cylinder Head Reassembly
Valve Clearance and Adjustments
Lubrication :
Oil System Specifications
Oil Pump Components
Engine Guardian System
Oil Pump
Mid-Section :
Mid-Section Specifications
Swivel Bracket and Steering Arm Components
Transom Bracket Components
Adapter Plate Components
Oil Pump Components
Driveshaft Housing Components
Bottom Cowl Components
Bottom Cowl Removal and Installation
Lower Mount
Adapter Plate and Driveshaft Housing Removal
Transom/Swivel Bracket
Adapter Plate and Driveshaft Housing Reassembly
Shift Shaft Installation
Power Trim :
Power Trim Specifications
Power Trim Components
Power Trim General Information
Wire Color Code Abbreviations
Power Trim Flow Diagrams
Troubleshooting
Testing the Power Trim System with Test Guage Kit
Power Trim System Removal
Power Trim Disassembly
Shock Rod Disassembly
Memory Pistion Removal
Power Trim Cleaning, Inspection and Repair
Power Trim Assembly
Power Trim System Installation
Lower Unit :
Gear Housing Specifications
Gear Housing EZ Shift Components
Gear Housing EZ Shift Components
General Service Recommendatiosn
Draining and Inspecting Gear Housing Lubricant
Gear Housing Removal
Gear Housing Disassembly
Gear Housing Assembly
Gearcase Installation
Filling Gear Housing with Lubricant
Trim Tab Adjustment and Replacement
Attachments :
Throttle Bracket Assembly Components
Shift Assembly Components
Throttle Lever Bracket Removal and Installation
Shift Bracket Removal and Installation
Tiller Handle :
Tiller Handle Assembly
Steering Handle Components
Tiller Handle Bracket Components
Tiller Handle Switch Replacement
Tiller Handle Removal
Tiller Handle Disassembly
Tiller Handle Reassembly
Tiller Handle Installation Instructions
Hydraulic Steering :
Hydraulic Steering Specifications
Hydraulic Steering Helm Fill Plug Configuration
Steering System Hydraulic Fittings Torque Specifications
Steering Cylinder Components
Hydraulic Steering Systems
Steering Cylinder
Steering Cylinder Removal
Steering Cylinder Installation
This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

Language: English
Format: PDF
COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 10, WINDOWS 8, WINDOWS 7, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.)
Windows/Mac/Tablet/Phone Friendly
32 / 64 bit